TECHNICAL DATA · R2 REVISION

Parameters, sources and maturity status.

Each item is classified as a design basis, calculation, supplier datasheet, simulation, target or measurement. The register separates defined parameters from those that still require validation.

EVIDENCE ARCHITECTURE

Every parameter declares
its evidence status.

tracked parameters

product systems

DVP&R protocols

MEASURED values

DESIGN BASISCALCULATEDTARGETDATASHEETSIMULATIONTO BE VALIDATEDCERTIFICATION REQUIREDMEASURED

MASTER PARAMETER REGISTER

R2 parameter register.

98 visible records · page 1 of 5

COMPONENTDISCIPLINESTATUS

ID	Parameter	Symbol	Value	Unit	Tolerance	Condition	Method	Status
P01-001	Assembly code	ID	P01	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	DESIGN BASIS
P01-002	Designation	NAME	ICE PEBBLE Body	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	DESIGN BASIS
P01-003	Architecture revision	REV	R2	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	DESIGN BASIS
P01-004	Technology readiness	TRL	2–3	level	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TO BE VALIDATED
P01-005	Declaration of Compliance	DoC	required	document	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	CERTIFICATION REQUIRED
P01-006	Lot traceability	LOT	100	%	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-007	Nominal capacity	Vnom	500	mL	—	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	DESIGN BASIS
P01-008	Overall height	H	208	mm	Pre-CAD	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-009	Maximum width	W	76	mm	Pre-CAD	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-010	Maximum depth	D	60	mm	Pre-CAD	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-011	Nominal wall thickness	twall	0.50	mm	From wall map	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-012	Total system mass	mtot	34–40	g	From CAD	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-013	Initial top-load	Ftop	250	N	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-014	Initial side-load	Fside	80	N	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P01-015	Filled-bottle drop	Hdrop	1.0	m	0 leaks / 0 loose parts	Water at 4 °C	Drop test	TARGET
P01-016	Mass loss / shelf life	WVTR	to be measured	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TO BE VALIDATED
P01-017	Body-forming technology	PROC	ISBM/EBM to be selected	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TO BE VALIDATED
P02-001	Assembly code	ID	P02	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	DESIGN BASIS
P02-002	Designation	NAME	AeroSkin	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	DESIGN BASIS
P02-003	Architecture revision	REV	R2	—	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	DESIGN BASIS
P02-004	Technology readiness	TRL	2–3	level	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TO BE VALIDATED
P02-005	Declaration of Compliance	DoC	required	document	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	CERTIFICATION REQUIRED
P02-006	Lot traceability	LOT	100	%	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET
P02-007	Air-pocket depth	hair	0.6–0.9	mm	To be defined	23 °C / 50% RH unless noted	CAD, CAE or dedicated test	TARGET

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CALCULATION REGISTER

Calculations, inputs
and assumptions.

F-01CALCULATED

Dew point

Tdew = b·γ/(a−γ)

Inputs: 25 °C; RH 0.60
Result: ≈16.7 °C
Assumptions: Magnus approximation.
Check: [°C]

F-02CALCULATED

Central resin cost

Cresin = mpack · Presin

Inputs: 0.038 kg · 6 €/kg
Result: €0.228/unit
Assumptions: 38 g target mass; scenario price, not a quotation.
Check: [kg/unit]·[€/kg]=[€/unit]

F-03TARGET

Central pack cost

Cpack = Cresin + Cconversion

Inputs: 0.228 + 0.167
Result: ≈€0.395/unit
Assumptions: Full scale; excludes water, filling, logistics, margin and VAT.
Check: [€/unit]

F-04CALCULATED

SoftFold residual volume

Vres = V0·(1−r)

Inputs: 500·(1−0.65)
Result: ≈175 mL
Assumptions: Target reduction, to be measured on samples.
Check: [mL]

F-05CALCULATED

Ice-cube / mouth clearance

ΔD = Dmouth − Dice,max

Inputs: 42−35
Result: 7 mm
Assumptions: Nominal functional dimensions.
Check: [mm]

F-06TARGET

Industrialisation budget

CAPEX = Σ tooling + pilot

Inputs: 120–250k + 100–220k + 35–80k + 60–150k + 80–180k
Result: €395–880k
Assumptions: Planning envelope; replace with RFQs.
Check: [€]

DESIGN VERIFICATION PLAN & REPORT

Twelve tests to turn
targets into evidence.

Every test requires an approved protocol, raw data, sample identification and a signed report.

ID	Requirement	Part	Risk	Method	Condition	n	Acceptance	Output
DVP-01	Volume and envelope	P01	Out of specification	3D scan + gravimetry	23 °C	30	500 mL nominal; R2 envelope	Raw data + report
DVP-02	Wall-thickness map	P01/P06/P07	Weak zones	Micro-CT	3 lots	15	Conforms to frozen CAE	Thickness map
DVP-03	Top/side load	P01/P06	Collapse	Compression	23 °C; empty/full	30+30	≥250 N / ≥80 N	Force-displacement curves
DVP-04	Filled-bottle drop	All	Breakage/leak	Drop	1 m; water 4 °C; base/side/cap	60	0 leaks; 0 loose parts	Failure map
DVP-05	Condensation management	P02	Wet grip	Climate + gravimetry	25 °C/60% RH; water 4 °C	30	≥60% less retained water	Mass + images
DVP-06	ThermoSnow	P03	Incorrect threshold	Thermal/colour cycles	0–25 °C	30	8±2 °C; ≤15 s	ΔE/T curves
DVP-07	Closure sealing	P04	Leak	Inverted leak	4 °C and 23 °C; 24 h	30	0 leaks	Leak report
DVP-08	Opening and hinge	P04	Force/fatigue	Force-displacement + cycling	Dry/wet	30	10–18 N; ≥20 cycles	Curves + failures
DVP-09	FlowCrown	P05	Detachment/blockage	Flow + retention	Ice/fruit/powders	30	Full function; 0 detachments	Flow rate + video
DVP-10	Base rocking	P06	Instability	Standing-plane	Full/empty	30	Limit to be frozen	Rocking map
DVP-11	SoftFold	P07	Rebound	Cyclic compression	20 cycles	30	−65% V; rebound ≤10%	Volume/time
DVP-12	Food contact	All	Migration/NIAS	Overall/specific migration	Cold-fill water use	3 lots	Applicable regulatory compliance	Signed report

DESIGN FMEA · PRELIMINARY

Risks, causes
and controls.

01RPN 384

No viable end-of-life route

Invalid claim

Cause: PHA stream unavailable
Action: LCA + territory-specific sortability
Test: DVP-12

02RPN 336

Non-uniform walls

Buckling/drop failure

Cause: Asymmetric geometry
Action: Blow-moulding CAE + micro-CT
Test: DVP-02/03

03RPN 315

Body brittleness

Breakage/leak

Cause: PHA thermal window
Action: DSC/TGA, rheology, process DOE
Test: DVP-02/04

04RPN 315

Closure leaks

Product loss

Cause: Dual seal outside stack
Action: Stack-up + 24 h leak
Test: DVP-07

05RPN 280

AeroSkin detachment

Loss of function/loose part

Cause: Insufficient seal
Action: Peel, thermal cycling and drop
Test: DVP-04/05

06RPN 280

Hinge breaks

Loose part

Cause: PHA not sufficiently ductile
Action: Grade screening + cycling
Test: DVP-08

07RPN 240

ThermoSnow migration

Food-contact non-compliance

Cause: Defective encapsulation
Action: Barrier test + migration/NIAS
Test: DVP-06/12

08RPN 224

FlowCrown detaches

Use/blockage risk

Cause: Insufficient snap
Action: Post-drop retention
Test: DVP-09

09RPN 216

Incorrect colour threshold

Misleading indication

Cause: Calibration/thickness
Action: Calibration on real wall
Test: DVP-06

10RPN 180

Grip remains wet

Comfort target missed

Cause: Ineffective texture/coating
Action: Surface and abrasion DOE
Test: DVP-05

11RPN 180

Base rocks

Line/shelf issues

Cause: Non-planar ring
Action: Standing-plane + DOE
Test: DVP-10

12RPN 168

SoftFold rebounds

Volume not reduced

Cause: Elastic memory/leak
Action: Panel DOE + vacuum lock
Test: DVP-11

CURRENT DECISION

START
the prototype phase.

The configuration is sufficiently defined to begin parametric CAD and material screening. It is not yet authorised for industrial tooling, environmental claims or commercialisation.

Freeze Class-A surfaces and envelope
Select 2–3 candidate PHA grades
Produce coupons and functional mock-ups
Close DVP-01…12 protocols
Open RFQs only after G1

PRIMARY SOURCES

Standards and references
for qualification.